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Introduction to Industrial Control Systems ( ICS)

Updated: Feb 22, 2021






In this article I will outline a key ICS components.


Overview

ICS underpin fabric of our society. Typically used in industries such as electrical, water and wastewater, oil and gas, chemical, transportation and manufacturing. Most ICS in use today were developed years ago. In most cases physically isolated based on proprietary hardware and software with communication protocols not suitable for today environments.


Fundamentals

  • Supervisory Control and Data Acquisition ( SCADA) is distributed systems used to control and monitor dispersed assets. Based on the information received supervisry commands can be pushed to remote station control device/ field device. This can be a valve, breakers, collecting data from the sensors or alarm conditions. This system is typically used in water, oil and gas pipe lines, power grids and transportation.

  • Distributed Control System (DCS) are used to control industrial processes within the same geographical location.

  • Programmable Logic Controllers (PLC) is used in SCADA and DCS as the control component of an overall hierarchical systems to provide local management of processes through feedback control.


Key Components

  • Control Server - Host DCS and PLC software communicating with field devices

  • SCADA Server/ Master Terminal Unit ( MTU) - Master

  • Remote Terminal Unit ( RTU) - field devices used for data acquisition supporting SCADA remote station

  • PLC

  • Human Machine Interface ( HMI)

  • Data Log

  • I/O Server

Network

There are different characteristics for each layer within the control system hierarchy.

  • Fieldbus Network- linking field devices to PLC or other controllers

  • Control network

  • Routers, Firewalls, Media Converters


If you want to learn more, why not get in touch.









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